Search for: All records

Abstract Challenge 3 of the 2022 NIST additive manufacturing benchmark (AM Bench) experiments asked modelers to submit predictions for solid cooling rate, liquid cooling rate, time above melt, and melt pool geometry for single and multiple track laser powder bed fusion process using moving lasers. An in-house developedAdditiveManufacturingComputationalFluidDynamics code (AM-CFD) combined with a cylindrical heat source is implemented to accurately predict these experiments. Heuristic heat source calibration is proposed relating volumetric energy density (ψ) based on experiments available in the literature. The parameters of the heat source of the computational model are initially calibrated based on a Higher Order Proper Generalized Decomposition- (HOPGD) based surrogate model. The prediction using the calibrated heat source agrees quantitatively with NIST measurements for different process conditions (laser spot diameter, laser power, and scan speed). A scaling law based on keyhole formation is also utilized in calibrating the parameters of the cylindrical heat source and predicting the challenge experiments. In addition, an improvement on the heat source model is proposed to relate the Volumetric Energy Density (VED_σ) to the melt pool aspect ratio. The model shows further improvement in the prediction of the experimental measurements for the melt pool, including cases at higher VED_σ. Overall, it is concluded that the appropriate selection of laser heat source parameterization scheme along with the heat source model is crucial in the accurate prediction of melt pool geometry and thermal measurements while bypassing the expensive computational simulations that consider increased physics equations. 

Current deep-learning models for object recognition are known to be heavily biased toward texture. In contrast, human visual systems are known to be biased toward shape and structure. What could be the design principles in human visual systems that led to this difference? How could we introduce more shape bias into the deep learning models? In this paper, we report that sparse coding, a ubiquitous principle in the brain, can in itself introduce shape bias into the network. We found that enforcing the sparse coding constraint using a non-differential Top-K operation can lead to the emergence of structural encoding in neurons in convolutional neural networks, resulting in a smooth decomposition of objects into parts and subparts and endowing the networks with shape bias. We demonstrated this emergence of shape bias and its functional benefits for different network structures with various datasets. For object recognition convolutional neural networks, the shape bias leads to greater robustness against style and pattern change distraction. For the image synthesis generative adversary networks, the emerged shape bias leads to more coherent and decomposable structures in the synthesized images. Ablation studies suggest that sparse codes tend to encode structures, whereas the more distributed codes tend to favor texture. Our code is host at the github repository: https://topk-shape-bias.github.io/